German Technology, 100-Year History, Metallurgical Burner

Product Details
Customization: Available
Processing Object: Metal
Molding Style: Forging
Manufacturer/Factory & Trading Company
Gold Member Since 2023

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  • German Technology, 100-Year History, Metallurgical Burner
  • German Technology, 100-Year History, Metallurgical Burner
  • German Technology, 100-Year History, Metallurgical Burner
  • German Technology, 100-Year History, Metallurgical Burner
  • German Technology, 100-Year History, Metallurgical Burner
  • German Technology, 100-Year History, Metallurgical Burner
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Basic Info.

Molding Technics
Pressure Casting
Application
Machinery Parts
Material
Steel
Heat Treatment
Quenching
Surface Treatment
Passivation
Forging Tolerance
+/-0.5mm
Standard
ASME

Product Description

ingjiang Boxin Coman Burner Manufacturing Co., Ltd. is made by Boxin Germany

Komen Industrial Combustion Systems Co., Ltd. was established in China in October 2013

The joint venture company.

The company is mainly engaged in the production and manufacturing of burners, head office in Germany

Boxin Coman Industrial Burner System Co., Ltd. has a history of more than one hundred years

History, dedicated to combustion scheme design and burner equipment manufacturing, at high temperatures

Has rich experience in the field of application, and its products are widely used in the world

It is a leading enterprise in steel, copper, non-ferrous metallurgy and coal chemical industry.

Among them, the burner products of the steel industry and coal chemical industry are advanced

Technology, reliable quality enjoys a high reputation in China, has won a large number of well-known

The trust of enterprises; After the establishment of the Chinese company, relying on Germany's advanced technology,

Take advantage of China's manufacturing resources to enhance product competitiveness. Present in country

Within the market, Boxin Komen is mainly committed to promoting more in line with the Chinese market

Burners in demand for coal chemical and steel manufacturing; Medium coal chemical industry

And metallurgical burner products are mainly to provide customers with process burner, coal

Hot air generator for powder drying (hot blast stove), starting point burner, middle

Interpack heating and baking system, spray gun system, manipulator control device and

Heating system, and provide technical solutions and related products and services.

 

Introduction to air self-preheating burner

The preheating burner is the core equipment of heat treatment furnace such as roll bottom furnace, heating furnace and continuous annealing furnace

Properties determine the heat treatment furnace thermal efficiency, thermal uniformity, energy saving, environmental protection and other key data.

Jingjiang Boxin Coman Burner Manufacturing Co., Ltd. has been committed to developing new energy-saving, high-efficiency and other self-preheating types for many years

Burner; Through accurate calculation, simulation of hydrodynamic and thermodynamic models, trial production, testing and field inspection,

A variety of new self-preheating burners have been developed and a number of patents have been authorized.
 

German Technology, 100-Year History, Metallurgical Burner

The air self-preheating burner is mainly divided into three categories

First, BYR integrated preheating burner

1) Finned (ceramic) integrated preheating burner

2) Finned and tubular integrated secondary preheating burner

Two, BXYR series split preheating burner

1) Split preheating burner for a single preheating gas

2) Double preheating of a variety of preheating gases

mouth

3. BXLN series low ammonia burner
 

BIYR integrated preheating burner

1, fin (ceramic) type integrated preheating burner

The integrated preheating burner is widely used in various heat treatment furnaces. It has the advantages of compact structure, easy installation,

The characteristics of high cost performance, in actual use, the burner flame stability.
 

The picture on the right shows our company's one-piece    German Technology, 100-Year History, Metallurgical Burner

Preheat the burner, its gas intake with the air

Air intakes are made of aluminum alloy, flue gas

The base part is made of stainless steel, metal

Fins and burner nozzle and other components according to the furnace

The temperature is Cr28Ni48W5 and Cr25Ni20

High-temperature heat-resistant alloy manufacturing (heat-resistant steel casting

The combustion chamber is made of traditional silicon carbide

The material. This type of burner is due to its structural phase

For simplicity, high standards of manufacturing materials, with

Long service life.

 

2. Double preheat burner

Secondary preheating burner is a new high efficiency preheating burner developed by our company (patented technology), which has high heat transfer efficiency

And the overall structure is compact, suitable for a variety of high energy consumption heat treatment furnace.

The secondary preheating burner has two heat exchangers, namely fin heat exchange section and tubular combined heat exchange section.German Technology, 100-Year History, Metallurgical Burner

2.1 Feature Description:

Secondary preheating burner On the basis of the original integrated metal fin preheating burner, a secondary heat exchanger is added for secondary heat exchange

The tube type combined heat exchanger is adopted to greatly increase the heat exchange area and improve the heat exchanger efficiency of preheating burner.

The burner has been verified in the customer's normalizing furnace, and the energy-saving effect is very obvious. Compared with the original burner, energy saving rate

Up to 15-25%, excellent energy savings.

In response to the national call for environmental protection, we optimize the combustion structure of the burner, and the N○X emission of the secondary preheating burner is lower than the original

There is a significant decrease in the burner, the actual measurement is less than 120ppm(oxygen content measured by 8%).
 

2.2 Actual test effect

The picture on the left shows the secondary preheating burner installed in

Test drawing on radiant tube roller bottom furnace: OK

The work reduces the 570ºC exhaust temperature of the original burner

As low as 360 ° C.

After conversion: the original burner is realized

Increase the energy saving effect by 10-15%.

The consumption parameters of natural gas are:

Original natural gas flow 2500Nm3h,

Energy saving by 10% can save 250 natural gas

Nm'/h;

Estimated annual savings of 2.7 million tenders

In accordance with the current market price of natural gas

Annual savings of about $9 million.

 

two

BXYR split preheating burner

1, split preheating burner (single preheating)

The split type preheating burner system is a high performance, energy saving combination, using: a newly designed spiral tube heat exchanger

+ The structure of high-speed secondary air supply burner can form a very good soaking atmosphere in the furnace, which can greatly reduce energy consumption.

Reduce flue gas emission temperature and reduce flue gas emission.

The key technology of split air preheating burner is: independent spiral tube heat exchanger, high-speed burner nozzle design, two

Secondary air supply structure design, burner and heat exchanger

The key technology of split air preheating burner is: independent spiral tube heat exchanger, high-speed burner nozzle design, two

Secondary air supply structure design, burner and heat exchanger in the furnace whirlpool design. split

Air preheating burner has the following advantages:

1, the use of independent spiral tube

Heat exchanger, can obtain very high energy efficiency

Rate, can fully recover flue gas waste heat. smoke

The utilization rate of gas waste heat is up to 45%.

2. High-speed burner nozzle is used

Meter, burner flame rigidity is excellent, long flame

Degree stability;

3. The burner uses a secondary air supply knot

Structure, high combustion efficiency, best combustion efficiency

> 90%;

4, unique burner + heat exchanger

Swirl soaking design, maximize the furnace temperature uniformity, furnace temperature uniformity controlGerman Technology, 100-Year History, Metallurgical Burner

2, split preheating burner (double preheating)

The double preheat burner is an energy-efficient preheat burner designed by Brinkmann for heat treatment furnaces using gas.

The double preheating burner can preheat the gas and the combustion air at the same time, and heat the water in the gas through the heat exchanger to

200-400ºC, avoid water in liquid form into the burner, which affects the quality of products in the furnace, and can effectively improve the combustion

The heat transfer efficiency of the mouth further improves the energy saving rate.

The double preheat burner is a customizable product that can be designed according to different furnace types and installation environments

Form.German Technology, 100-Year History, Metallurgical Burner

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